Process Control

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Process Control

Process Control Table
Process Key Controls Frequency/Sample Size Data Collection Method
Wafer Mount Visual Check wafers pre and post mounting
Silk Screen Change
Visual check on surface cleanliness
Every wafer
Every Week
Every wafer
MES
Wafer Saw Parameter monitoring
Blade Life Span Check
DI Water Resistivity Check
Kerf Width Check
Visual on machine screen
Visual with microscope
Setup Buyoff
Every Shift
Every Shift
Every Shift
3 cuts/channel/wafer
3 cuts/channel/wafer
Every wafer
Every Change Event
MES
MES
MES
MES
Machine
Machine
MES
Die Attach Parameter monitoring
Ejector Pin Life Span & Change
Ejector pin condition check
Collet Life Span & Change
Nozzle Life Span & Change
Epoxy Thawing Control
Epoxy Life Span & Change
Epoxy Void Check
Die Shear
Bond Line Thickness
Visual monitoring
Setup Buyoff
Every Shift
Touchdown Limit
Touchdown Limit
1x/week
1x/day
Thawing/Expiry Label
Epoxy end/expiry
1x/shift
1x/shift
1x/shift
1x/magazine
Every Change Events
MES
Wire Bond (Au/Cu) Parameter Monitoring
Capillary Change
Wirepull
Ball Shear
Loop Height Monitoring
FAB Monitoring
Ball Height/Diameter Monitoring
Visual Monitoring
Setup Buyoff
Every Shift
Touchdown Limit
Every Shift/Machine
Every Shift/Machine
Every Shift
Every Shift
Every Shift
1 strip/magazine
Every Change Events
MES
MES
SPC
SPC
MES
MES
MES
MES
MES
Molding Compound Thawing
Compound Life Span
Parameter Monitoring
Mold Temperature
Mold Cleaning
Mold Offcenter Check
Package Mismatch Check
Visual Monitoring
X-Ray Monitoring
Thawing/Expiry Label
Thawing/Expiry Label
Every Shift
Daily
Daily
Daily
Daily
2 hourly
Shiftly
MES
Dejunk Parameter Monitoring
Dieset condition Check
Dieset cleaning
Tool Life Span
Standoff
Gate Ream
Visual (Top & Bottom View)
Every Shift
2x/Shift
Every 10 strips
Tool Life Span
Every Shift
Every Shift
3x/lot
MES
Plating Parameter Monitoring
Plating Thickness
Solderability Test
Every Shift
Every Shift
Every Shift
MES
SPC
MES
Trim and Form Parameter Monitoring
Dieset condition Check
Dieset cleaning
Tool Life Span
Lead Span
Lead Length
Standoff
Visual (Top & Bottom View)
Visual (Lead Side View)
Every Shift
2x/Shift
Every 10 strips
Tool Life Span
Every Shift
Every Shift
Every Shift
Every Shift
3x/lot
MES
Test/Tape & Reel Tester Diagnostic Check
Tester Calibration
Correlation test
Bin Sort
Vacuum Level
Sealing Pressure Setting
Sealing Temperature Setting
Sealing Shoe Cleaning
1x/week
6 monthly
1x/week
1x/week
Daily
Every Shift
Every Shift
4x/Shift
MES

Mr. Ashok Mehta

MD - Suchi Industries

A visionary entrepreneur from Surat, he ventured into Import and Export, covering over 30 countries and establishing a global reputation. In 2004, he founded Suchi Industries, reputation his extensive global experiences into a successful business. Currently, he leads a team of 700 direct and 1000 indirect employees, showcasing his profound knowledge and dedication. His business success is a testament to his sheer hard work and steadfast sincerity.